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Machine features
● This machine is designed as an integrated side angle, front and rear angle combination model. side angle module and two groups of front and rear Angle modules, The front and rear angle can be switched with one click. It can perform combined grinding of side angle, front angle and rear angle. Combined grinding of side angles, rear angles, trapezoid and flat tooth angles, flexible process formula adjustment, simple and practical operation.
● The side angle adopts the special double grinding head vertical grinding mode, and the double side angle of the alloy saw tooth is grinded and formed at one time, which can grind various special tooth shapes, such as left and right teeth, wide and narrow teeth, inverted cone teeth, and unequally spaced teeth.
● The whole machine is controlled by servo PLC program, which can realize remote monitoring of data and basic data collection function. The radial clearance is CNC grinding, The angle adjustment is flexible and convenient. It has a high degree of automation and the angle adjustment is very convenient. There are a variety of grinding methods to choose from. The grinding wheel comsumption is automatically compensated and can be set according to the actual grinding wheel comsumption. The button works with the electronic handwheel make it easy to set the tool, and the operation is simple.
● The rear angle grinding program is designed with a special tooth shape free editing function, (tooth shape editing can be saved) and commonly used tooth shape selections can be quickly switched with one click, (such as: flat teeth, left and right teeth, left and right flat teeth, left&right and left&right and flat teeth, trapezoid flat teeth, unequal sawtooth and other combined tooth shapes)
● Quick grinding mode can be selected for commonly used tooth shapes, which saves the time of switching the left and right rotation of the grinding wheel spindle and improves work efficiency.
You can choose the quick grinding method for left and right teeth, trapezoid flat teeth, left&right and left&right and flat teeth, etc.
● The grinding wheel comsumption is automatically compensated and can be set according to the actual comsumption. The grinding wheel comsumption compensation volume can be set independently for left teeth, right teeth, flat teeth and 45° chamfer angle, which avoids the problem of inaccurate compensation for different grinding wheel comsumption at different angles and improves Improved grinding accuracy of alloy saw teeth.
● This machine has a variety of grinding methods in the front angle grinding state. You can choose the rapid rocking and step-by-step grinding method, or you can choose the multiple reciprocating step-by-step grinding method.
● This machine uses a three-axis robot arm to automatically load and unload saw blades, and is designed to automatically detect multiple blades and correct errors. It operates smoothly, has accurate positioning, is highly efficient, saves labor, and can manage multiple pieces of equipment with one person.
● The grinding mechanism is modularly designed, and the main components are all cast iron, with high rigidity and good stability! It adopts Taiwan WIHIN precision roller guides and Japanese NSK precision bearings, and the grinding accuracy reaches ≤0.02MM.
● The guide rail transmission module mechanism and the electrical cabinet are rear-closed and completely isolated from the grinding and cutting fluid. An electric lubrication pump is used to program the oil supply to lubricate the guide rail, extending the service life of the equipment.
Technical dates
| Blade diameter |
Φ100-Φ315mm |
| Arbor Size |
Φ10-Φ32mm |
| Max tooth pitch |
80mm |
| Grinding Speed |
4-20齿/分钟(T/min) |
| Front Angle |
-5°-25°(侧角、前角) |
| Back Angle |
0-25°(后角) |
| Radial clearance |
±5°(侧角) |
| Circle clearance |
0-5°(侧角) |
| Front bevel angle |
±45°(前角) |
| Back bevel angle |
±45°(后角) |
| Grinding width |
1.5-12mm |
| Grinding length |
3-12mm |
| Diamond wheel |
Φ32-Φ90(侧角) Φ32-Φ125(前角、后角) |
| Diamond wheel grit |
180#-400#(侧角) 180#-600#(前角、后角) |
| Working air pressure |
≥0.5MPa |
| Total power |
12KW |
| Weight |
6000KG |
| Dimensions |
3520*1530*2370(3450)mm |
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