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Machine features
● This machine is specialized equipment designed for the fully automatic welding of carbide teeth onto hole saws.
● It automates tooth selection, adhesive dispensing, wire feeding, welding, and tempering, ensuring consistent andobust weld quality. A state-of-the-art infrared temperature monitoring system provides precise temperature control,guaranteeing weld strength.
● The system utilizes a Mitsubishi PLC with full-bus servo control for stable, efficient operation and incorporates anadvanced ultra-high-frequency heating controller that is compact, energy-efficient, and highly productive.
● A three-axis gantry manipulator handles automatic loading and unloading, utilizing a tray-exchange system tonable continuous, automated welding operations; this boosts processing efficiency and allows a single operator tomanage multiple machines.
● The rotation mechanism for welding the carbide teeth employs a specialized mechanical positioning system;precise repeatability of the tooth seat ensures stable embedded welding, achieving a welding precision of ≤0.05mm and a weld strength of ≥120MPa.
● The machine features a fully enclosed housing with an integrated fume purifier and built -in water chiller (option-al); its aesthetic, eco-friendly design creates a cleaner and more pleasant working environment.
Technical dates
| Hole Opener Diameter |
Φ16-Φ150mm |
| Hole Opener Handle |
Φ18-Φ22mm(Customizable features and specifications) |
| Front Angle |
-5°-+35° |
| Tooth length |
3.5-10mm |
| Tooth Width |
1.5-8mm |
| Tooth thickness |
1.4-5mm |
| Brazing precision
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≤0.05mm
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| Brazing strength |
≥120MPA |
| Power supply |
220V50HZ |
| High frequency output power |
6.5KW |
| Working air pressure |
≥0.8MPA |
| Working water pressure |
≥3.3kg/cm3 |
| Total power |
15KW |
| Weight |
2030KG |
| Dimensions |
2600X1380X2400mm |
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