Machine features
● This machine is designed as front and back angle grinding combination model, two groups of front and back angle module could be switched by one button, combinations can be: front and back angle, front and front angel, back and back angel, TCT. The process formula can be adjusted flexibly with simple operation which is very practical.
● Back angle grinding program includes special tooth shape editing function(tooth shape editing can be saved), common tooth shape selection can be realized by one button, such as: flat tooth, left and right tooth, etc..
● Quick grinding mode could be selected for common tooth shape, which saves grinding wheel spindle left-right rotation time, improves work efficiency. Left and right tooth, etc..
● Automatic compensation of grinding wheel loss could be set according to actual loss value. Compensation for left tooth, right tooth, flat tooth and 45° chamfering angle could be set separately, to avoid inaccurate compensation to different grinding angle, and improve grinding accuracy of alloy tips.
● Under front angel grinding mode, we can choose rapid shaking step by step feeding grinding or multiple reciprocation step by step feeding grinding.
● The machine is controlled by full bus servo PLC program, which can realize remote data monitoring and basic data acquisition. Physical button on HMI screen together with electric handwheel to set the tool easily.
● This machine adopts a 3-axis truss manipulator to load/unload blades automatically, detect automatically, multi-blades error correct automatically, which makes the machine operate stable, positioning accurate, high efficient and labor saved, one worker could manage multiple equipments.
● The grinding mechanism is of modular design, main parts use cast iron with high rigidity and good stability. Adopts Taiwan Hiwin precision roller guide rail, Japan NSK precision bearing which make grinding accuracy ≤0.02mm.
● The guide rail drive module mechanism and electrical cabinet are closed at the back, which are completely separated from grinding and cutting fluid; electric lubrication pump is used to control oil supply; these prolongs service life of equipment.
Technical dates
Blade diameter |
ф100—ф315mm |
Arbor size |
ф10—ф32mm |
Max Tooth pitch |
80mm |
Grinding speed |
4-20 (T/min) |
Front Angle |
-5°—25° |
Back Angle |
0—25° |
Front bevel angle |
±45° |
Back bevel angle |
±45° |
Grinding width |
1.5-12mm |
Diamond wheel |
ф32—ф125mm |
Diamond wheel grit |
180#—600# |
Working air pressure |
≥0.5Mpa |
Total power |
8KW |
Weight |
5070KG |
Dimensions |
3520*1530*2370 (3450) mm |
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